803.568.2136 david.pender@atd1.net

ISO 9001 certified

Since 1982, designing and building, all types of metal stamping dies, special machines, gauges, jigs, fixtures, plastic injection molds, as well as CNC precision and production machining, conventional and wire EDM, multiplied and metal stamping production, automation equipment and Integration.

PLANT OPERATION SOFTWARE

Our plant software is VISUAL ManufacturingÔ by INFOR. Designed to accommodate job shop, engineer–to-order, make-to-order, make-to-stock, and mixed mode manufacturing environments, VISUAL ManufacturingÔ provides the technology to improve our productivity and controls costs.

Our VISUAL ManufacturingÔ Modules include:

  • Job Status Manager
  • Design and Job Definition
  • Job Costing
  • Shop Floor Control
  • Estimating
  • Order Entry
  • Scheduling
  • Invoicing
  • Purchasing
  • Inventory
  • Multi-currency
  • MRP and MPS
  • Bar-coding
  • Traceability  (Lot & Serial Number Control)
  • General Ledger
  • Accounts Payable
  • Accounts Receivable
  • Payroll
  • Human Resources

VISUAL ManufacturingÔ gives us:

  • Accurate planning, estimating and costing information;
  • Finite and Infinite Capacity Scheduling, and the ability to test unlimited “what if” solutions with drag & drop ease;
  • Maximum control over production flow, pinpointing bottlenecks and identifying idle resources immediately;
  • Instantly view material usage and in-stock quantities;
  • Real Time manufacturing capability

EQUIPMENT LIST

Design Department:

5 – CAD Work Stations
3 – Network Servers

Software

  • MS Office
  • Windows
  • Solidworks 2016
  • AUTOCAD 2000-2015
  • Surfcam 2017
  • Cimmco  

1 – Color Printer – 17″ x 22
2 – Color H.P. Ink Jet Plotter – “E” Size
1 – Calcomp Color Pin Plotter – “E” Size
1 –  Wide Format Mita 36 inch copier
3 – H.P. 11″ x 17 Color Printers

Computer Controlled Equipment:

1 – Mighty Awea BM-1600 Vertical Machining Center 63” x 31” x 25” travel
1 – Miyano TSV-21 CNC w/ automatic tool changer w/ Fanuc control
1 – Miyano BNC-34A Single Spindle Turning Center w/ 1-5/16″ bar capacity
3.5″ diameter x 9″ length, 6-station turret
1 – Strippit Fabri-Center Turret Hole Punching Machine, Model FC-750II w/ complete tape prep system w/ plotter and graphics; standard 30″ x 40″ sheet 2000 I.P.M., and 394 H.P.M. in 10 gauge material on contour nibbling
1 – CAD-CAM System using Surfcam software w/ Solidworks 3D CAD software.
1 – Leadwell MCV 1000D CNC Machining center with Fanuc 32 bit OM control, custom macro ready, 20 hp, 20 station tool holder, 40″ x  30″ x 32″  travel, guaranteed +/- .0002 repeatability, 3D solids graphics
1 – Daewoo Puma 12L-C Turning Center:

A 1995 model that can swing 22.5″ diameter, turn 19” diameter. by 40.0 l” long with programmable tail stock.  35hp  w/ 4.6” diameter spindle bore and a 15” chuck that can turn 2000 RPM.  The Puma 12L-C is controlled by a Fanuc 32-bit controller.  The turret is 12-station and rapids at 750″ minute.

1 – Daewoo Puma 8S Turning Center – Capacity 14″ diameter x 21″ long, 5000 RPM Spindle, .2 second tool change, rapids at 1700″ per minute, accurate within .0002, tailstock and one-touch probe tool setter.
1 – Leadwell MCV 760 AP Machining Center:

A 1995 model with 30″ x 20″ x 20″  X, Y, Z travels; 24-station tool turret and a 15-horse power spindle range from 60-6000 RPM.  Flood coolant and chip screws. The MCV 760 AP is controlled by a Fanuc 32-bit control with onboard  solid graphics for tool path testing.

Various indexers and tooling

Conventional Milling Machines:

4 – 10” x 50” Kent Vertical Mills, 3 H.P. A.C., Power Feed & DRO
2 – 9” x  42” Vertical Mill w/ digital readouts and power feed
2 – 9” x 42” Vertical MillS
2 – 9” x 49” Vertical Mill w/ Sony Digital Readout, .0005″
1 – 9” x 48” Excello Vertical Mill w/ Sony Digital Readout, .0005″
1 – 9” x 42” Pro-Mill Vertical Mill w/ Sony Digital Readout, .0001″
1 – Cincinnati #2 Horizontal Milling Machine
1 – Cincinnati Gilbert Horizontal Boring Mill 3-1/2″ TF 72″ x 65″ x 26″ (with Trionics Digital Readout)
Miscellaneous rotary tables, vises, collets, gages, blocks, etc.
2 – Promill 3HP with Digitals
2 – Cincinnati #3 horizontal mill

Boring and Jig Grinding:

2 – Pratt & Whitney 2E (m1890) Jig Borer 22″ x 36″ x 27″ with .00002 digital readouts
1 – Jig Grinding Head with various attachments for specific use with the above machines

Grinding:

2 – 6” x 18” Harig Surface Grinders
1 – 16” x 40” 3 Axis Precision Wet Grinder
2 – ST Supertec STP-618 6 x 18 wet/dry surface grinder
4 – 6” x 12” conventional surface grinder
3 – 6” x 18” conventional surface grinder
1 – 10” x 26” Jones-Shipman Wet Grinder
1 – 19” x 60” Universal I.D. O.D. Schaudt Gringer
1 – I.D./O.D. Tool Post Grinder
Various wheel dressing equipment for angle and radii
1 –  8” x 24” Jacobsen Wet Grinder model SJ6025
1 – 6” x 14” Jangzhou Surface Grinder model HJ150
1 –  Blanchard No. 18 Rotary Grinder w/ a 42″ chuck
1 – STP-618 Super Tec Grinder
1 – Kolee Cutter Grinder
1 – 18″ electric chuck wet grinder
1 – 28″ AMW Automatic Wet Grinder
1 – Heald ID and Face Grinder w/ auto facing and dressing; 14,000 and 27,000 drive motors.
4 – Heald Red Head Drive Motors:  (1) 12,500 RPM, (1) 11,000 RPM, (1) 15,000 RPM, (1) 25,000 RPM.
Various hand grinders and bench pedestal grinders

Turning:

1 – 14” x 40” Lathe w/ 3-jaw/4-jaw faceplate plus tooling & rests
2 – 16” x 67” Lathe w/ 3-jaw/4-jaw Cushman Chucks, faceplate, steady and follow rest, taper attachment, 5C collet attachment and various other tooling.
1 – 17” x 40” Osama
1 – 15” x 40” Hercules
Miscellaneous required special tooling, etc.

Drilling:

1 – Jet GHD-32 Column Type Drill Presses w/ reverse for power tapping
1 – Arboga G2508 Geared Head Drill Press 1-1/4” x 18” capacity
8 – Single Spindle Bench Drill Press*
Miscellaneous vises, drill kits, stops, etc.
1  –    49″ Radial Drill Press 2-3/8” drill and tap capacity in C.I.
2 – Milwaukee Mag Drills
2 – Leland & Gifford 4-Head Drill Press Floor Mtg. w/ Solid Table
Various other drill presses

Saws:

1 – Jet VBS Vertical Bandsaw, 8″ x 14″ capacity
1 – Johnson JW1 horizontal Bandsaw, 10″ diameter capacity
1 –   DoAll 36″ Vertical Bandsaw
1 – 14” Vertical Bandsaw with Powerfeed Table
1 – Peerless Automatic Feed HB-12A Horizontal Bandsaw

 EDM Equipment:

1 – ONA Compact 2 conventional EDM, 45 amp 32″ x 20″ x 11.6″ w/ 8″ of  electrode holder travel.  Maximum work piece weight is 440.8# w/ a maximum electrode weight of 66.12#.  Finish to (0.4 uRa).  Vertical and horizontal as well as orbital burning capabilities.
1 – Elox Model 12-2814DR 200 amp power supply; 28″ x 14″ work table, capacity 4000#, servo capacity 2000#
1 – Hitachi 304P Wire EDM w/ 18″ x 24″ x 6″ work piece, 660# and 12″ x 16″ x 6″ cutting capacity
1 – Sodick 4 Axis  A320L-D Wire EDM Mark Ex controller with APT programming; 12″ x 8″ x 6.9″ cutting capacity
1 – Fanuc ICS/AWF WorkPiece 33” x 27.3” x 12.2” X=15” Y=11” Z=12” UV Axis +2.364” Taper Angle +15B@7.98” +30B@3.26” +45B@1.93”
Auto Wire Feed
Miscellaneous precision set-up kits, blocks, gages, tools, etc.

Heat Treat:

2 – Cress Model C133-EC Electric Furnace – range to 2400 degrees
2 – Draw ovens – range to 500 degrees
1 – Cress R36-S 36″ x 36″ x 36″ Drop Bottom Quench Furnace
1 –  Rockwell Type Hardness Tester
1 – Cress Model C-1232K High Heat Treat Furnace with 8″ x 12″ x 33″ capacity
1 – Cress Electric Furnace

Welding:

1 – Oxy-Acetylene Outfit
1 – 150 amp Tig Welder
1 – 400 amp Lincoln Mig, Tig or Stick Welder for Steel or Aluminum
1 – Lors Model 140AP-DV Spot Welder
Miscellaneous required tables, equipment, clamps, etc.

Miscellaneous Equipment:

1 – Sunnen MBB-1660 ID Hone w/Western Gage air gage inspection unit w/various masters capable of verifying tolerances of +/- thirty millionths.
1 – Gardner #86  3’ diameter. Lapping Machine.
Various carts, cranes, and fork trucks and handling equipment up to 15 tons.

 Presses:

2 – Verson 600 Ton Straight side 108 x 60 – Punch Press w/
Feed: .015″ – .125″t x 18.0″w 18″ prog. – Sht. Hgt. 18″ – 24″ – Stroke 18″, -Adj. 6″
Speed 25 – 50 SPM –  Window 45″. Each press has a 42” wide servo feed line.
1 – Clearing 300 ton Press  Line – 300 ton  Press with 25” windows, 54” x 108”
Bed, 20 SPM, 16” Stroke –  15 ton Bridge Crane – 12,000 pound Cradle; Straightener 7 ga. X 24” wide and a ¼” x 24” wide Coe Feeder.
1 – 250 ton Niagara Press 96 x 36 Gap Press with a 24” air feed line
1 – 45 ton Bliss Straight Side w/ Front/Rear Roll Feeds, 30-250 spm 19” x 20” Bed x 19” wide
1 – 75 ton Niagara Press 0-150 SPM- Rollfeed- 24” x 50” Bed x 14” wide coil
1 – Johnson #3 25 ton Punch Press – single hit or 130 spm
1 –  Johnson 90 ton Press
1 – South Bend/Johnson 15 ton OBI Press
1 – Clearing 32 ton Press
1 – Clearing 45 ton Press
2 – 22 ton Bliss OBI Punch Press
1 – 35 ton Bliss OBI Punch Press
2 – 45 ton Bliss OBI Punch Press
1 – 15 ton #2 Minster OBI Punch Press
2 – 200 ton Cincinnati Press Brake
1 – 95 ton Minster Draw Press w/ Air Cushion
1 – Famco 5 ton Arbor Press on base
1 – 20 ton Hydraulic Press
1 – Hannifin B-200 Air Press
1 – #33 Multislide w/ double die head and various accessories
4 –  Union Tool Short-Run Crank Presses
1 – 4′ Bantam Press Brake
1 – Strippit 750 Fabri-Center (see also CNC equipment)
1 – 200 Verson Hyd. with cushion
1 – 400 ton Bliss
1 – 50 ton Hydraulic Press
1 – 90 ton Steelweld Press Brake
Various Diacro Hand Presses
1 – 90 ton Steelweld Press Brake with CNC 99 Auto Gage
1 – Niagara Shear  1R-4  10 gage x 4’
1 – Niagara Shear  46-B  12 gage x 6’
Miscellaneous required feeders, reels, blocks, etc.
All presses are capable of being coil fed

Inspection Equipment:

1 – Brown and Sharpe MXL 7- 6 –5 CMM with 26” x  29” x 16” travel with PC-DMIS software
1 – Mitutoyo Surftest 211 Profilometer
1 – .011 – .060 Gauge Pin Set
1 – .061 – .250 Gauge Pin Set
1 – .250 – .500 Gauge Pin Set
1 – 81 pc. Gauge Block Set
1 – Grade A Precision Gauge Block Set
1 – Mitutoyo Height Master HMP-12 – reads to .00001″
1 – 12″ Height Gauge
1 – 24″ Mitutoyo Digital Height Gauge
1 – Model MSP 66FB 5″ Magna Sine Plate
1 – Harig Grind All No. 1 Indexing Jig
1 – Bois CL-301 Acra-Cord Coordinate Measuring Machine w/ all attachments including microscope and Reinshaw probe and Hewlett-Packard control
1 – Brown & Sharpe Validator Microval Coordinate Measuring w/
Reinshaw Probing and hard copy printout
1 – 18″ x 24″ Inspection Grade Black Granite Surface Plate
1 – 30″ x 36″ Inspection Grade Black Granite Surface Plate w/ stand
1 – 30″ x 60″ Inspection Grade Surface Plate w/ stand
1 – 30″ x 60″ AA Grade Black Granite Surface Plate w/ stand
1  –    24″ x 36″ Cast Iron Surface Plate
1  –    36″ x 48″ Inspection Grade Black Granite Surface Plate w/ stand
1  –    36″ x 36″ Lab. grade AA pink granite surface plate w/ stand
Miscellaneous tools, gauges, set-up blocks and boxes.
Gauge Blocks and accessory kit for calibration of I.D. or O.D.
Mics up to 34″.  Includes 5″, 6″, 7″, 8″, 10″, 12″, 16″, and
20″ square gauge blocks
Air Gauge inspection unit (by Western Gauge) with various masters capable of verifying tolerances of plus/minus thirty millionths
Numerous other gauges, plates and miscellaneous items

Metal Stamping • CNC Machining • Specialty Machines • Dies

803.568.2136

American Tool & Die • PO Box 849 • Swansea, SC 29160

© 2016 All Rights Reserved

Updated 6/19/17